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Tom Grove's Cherokee 235.
Tom Grove's Cherokee 235. Dara Ratliff

A Fun Flying Machine: Tom Grove’s Cherokee 235

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September 2015

With a little (okay, a lot!) of help from his friends, Tom Grove’s Piper PA-28 Cherokee 235 was deemed Outstanding in Type at EAA AirVenture in 2014.

“I think I caught him in a weak moment,” PFA member Tom Grove explained to me when I asked him how he came to own his newest aircraft, a Cherokee 235. The previous owner—who flew it for 27 years—is a personal friend.

“The plane was all original until about 12 years ago,” he said. Then, his friend started some serious refurbishing. Today, it’s a top-of-the-line example of a legacy aircraft.

Grove also owns and flies a 1979 Tomahawk, which you’ll read about in a future issue of Piper Flyer. “I fly both [aircraft] pretty regularly,” he said. And he really enjoys flying around Texas with his buddies.

“I needed a good four-place airplane that could really carry four people, camping gear and other stuff,” he explained. The PA-28-235 allows him to do so easily. “I use it mostly for just playing around, getting hamburgers, flying to Louisiana to visit family, and an occasional long trip.”

 

Living the $100 hamburger life
As a retired American Airlines check airman, Tom Grove is fortunate enough to live a $100 hamburger life in his retirement. Residing at Eagle’s Nest Estates, an airpark community in Midlothian, Tex., with Rheta, his wife of 47 years, the couple has easy access to their planes, a 3,200-foot lighted runway in their backyard—and plenty of opportunities for socializing with fellow pilots.

Grove and his flying companions can enjoy breakfast or lunch at Lancaster Airport (KLNC) just six minutes away, or they can get a bowl of the best tortilla soup in Texas (Grove maintains that he and his friend Tim are tortilla soup experts!) at Dallas Executive (KRBD), just eight minutes away.

On the weekends, they can head out for the best Sunday brunch at Hicks Airport (T67), a short 12 minutes away. For a world-famous barbecue treat, they head west 32 minutes to the Hard Eight restaurant in Stephenville, Tex. (KSEP). (Regular readers of Piper Flyer may recall Hard Eight BBQ from an article entitled “Best of the Best Airport Restaurants.” This two-part series by Dan Pimentel ran in February and March 2015. —Ed.)

 

Cross-country Cherokee
Tom Grove does a lot more than fly-out lunch runs. Shortly after he acquired his 235, he and some friends took an extended flying trip from Texas to Utah, Nevada and Arizona. The mission, Grove told me, was to canyon fly—“and generally have fun,” he added.

Grove and his friends camped at the Utah Back Country Pilots fly-in held at Huntington, Utah. They also flew in to the private airstrip at Caveman Ranch Lodge in Moab, Utah.

When I asked him what the best part of the trip was, Grove quickly said, “I got to fly the Grand Canyon corridor and Canyonlands National Park (KCNY) twice with my longtime flying buds!”

Another unforgettable memory for Grove and his friends includes landing at Bullfrog Basin Airport (U07) on the Arizona/Utah border and spending time at a resort in Lake Powell. They arrived just before the United States government closed Glen Canyon National Recreation Area due to sequestration. “Fortunately,” Grove recalled, “it wasn’t closed by air! The park was really spectacular.”

 

A cool, fun flying machine
Many of Grove’s flying friends are well acquainted with aircraft restoration and have been closely involved in projects on N8771W. In fact, Grove’s 235 wouldn’t be the award-winning plane it is today without the help of many, many hands.

“I would like to thank all my friends at my home base (2TS6) for the hard work, long hours in cold and hot hangars, and the time and energy they’ve given to me and my airplanes,” Grove said.

“Without Jimmy, Steve, Marvin, Dan, Tim and JJ, my airplanes would just be pieces of dusty metal in a hangar, instead of really cool, fun flying machines that make great memories.”

 

“Phase one” upgrades
Firewall-forward
“In 2003, a collective effort was started to do a firewall-forward engine overhaul,” Grove explained. “Everything was removed from the engine compartment. The firewall, inside of the cowlings and engine mounts were carefully painted by Jimmy,” he said.

“The engine then went through a major overhaul, with lots of attention to detail by Jimmy, an A&P; Steve, an A&P/IA and me, the Master Flashlight-Holder, Tool Boy and Hangar Cleaner,” Grove recalled.

“After everything was assembled, the engine was painted Lycoming gray with crimson Millennium valve covers and hung back on the airplane.

“All hoses were replaced and firesleeved, along with the addition of a heavy-duty oil cooler and an Airwolf external spin-on oil filter,” he continued.

“The exhaust system was replaced, along with new ignition wires, all-new engine baffles and a new starter. A dual toe-brake system was added. All glass was replaced. Then, dual batteries were installed on an FAA Field Approval,” Grove explained.

The whole process took about a year.

 

Panel
In 2004, the Cherokee’s instrument panel underwent a partial overhaul. “At that time, they updated the panel shape—removed the big hump in the top—and overhauled the Century autopilot, attitude indicator and directional gyro,” he recalled.

“They also added an Electronics International instrument package, including an FP-5 Digital Fuel monitor; SC-5 Superclock, VA-1A Volts and Amps, OPT-1 Oil Pressure/Temperature, R-1 Tachometer and M-1 Manifold Pressure gauge.” An Insight engine analyzer (red LED) was also added.

 

Aesthetics
In 2006, the interior was redone. “The original design in 1964 did not include headrests,” Grove told me, so Steve and Jimmy installed later model front seats. They also removed the rear bench and added later model Piper individual seats in the back. New matching seatbelts were installed.

The aircraft then received a custom three-color leather interior, and matching carpet was installed by a company located at Northwest Regional Airport (52F) in Roanoke, Tex. (The shop has since closed due to the owner’s health. —Ed.) Also that year, third side windows were added.

 

Aerodynamics
N8771W received late model main landing gear wheel fairings, new wing gap seals and wing root fairings.

In addition, the previous owner added aileron and flap and stabilizer gap seals and a late model extended vertical fin stabilizer.

 

Paint
The airplane was repainted in 2007 at A-One Aircraft Paint on the field at Midway Airport (KJWY) in Waxahachie, Tex. The paint scheme is crimson and a two-tone gold. The tasteful design and colors were selected by the previous owner and his wife.

“The main color is sand, not white,” Grove said, “and one of the accent stripes is called ‘Las Vegas gold.’

“Several coats of paint plus two coats of clear coat make this plane look like a high-dollar, corporate-jet paint job,” he continued.

 

Acquiring the plane
“One day, my wife and I were flying back from Alexandria, La. (KAEX) in our Piper Tomahawk after visiting family. The airplane was loaded to maximum with her sewing equipment, which she needed for our bimonthly, week- or two-week visits,” Grove said.

“She mentioned, ‘We could use a four-place airplane that could carry more stuff—or people.’ Now, my wife, being as wise and practical as she is, was absolutely correct.”

He continued, “After some discussion on budget, we decided that maybe my good friend, Steve, might be willing to sell us his now-very-beautiful Piper Cherokee 235.

“After all, I had known the airplane for 10 years; it had even lived in our hangar for a few years when it was an ugly duckling in its original Piper orange and brown paint.”

Furthermore, Grove said, “I’d watched the engine go through a firewall-forward engine overhaul, partial panel upgrade, paint and interior. It seemed like a natural choice to make: low-time, clean airframe; low-time, bulletproof engine; and a good load hauler.

“The next day I called Steve and announced, ‘Steve, I would like to buy your 235.’
“I think he was in shock, because in all the years we had known each other, I’d never expressed an interest in buying it,” Grove explained. “In his disbelief, he tossed out a number you only give to a good friend.

“It was right in the middle of where I’d hoped it would be, and without hesitation, I said, ‘I’ll take it! I’ll be right there with a check.’”

“Before either one of us had a chance to get buyer’s or seller’s remorse, the deal was done. Within a day or two, we exchanged keys and paperwork and taxied the airplane over to my hangar.
“And that,” Grove said, “is how the good ones never make it into the classified ads!”

He added, “Since we live on the same airport community, Steve still has full visitation rights, and is still involved in all the new projects and maintenance.

“He also knows they keys are in it anytime he wants to visit his old friend of 27 years.”
Grove bought the plane in 2012 when it had about 2,700 hours total time.

“During the time my friend owned it, he’d installed a very nice IFR Narco radio stack,” Grove recalled. “I bought it with that panel. It had the old 1960s-style switches—and the old ‘60s wiring,” he said.
N8771W’s O-540 had 300 hours since overhaul, and the prop and governor had been overhauled at San Antonio Propeller.

Grove took it on the cross-country to Utah the following year, and soon, more improvements were to come.

 

Wiring
“After we returned from Utah, I decided to redo some things,” Grove said.

He took the plane to Avionics 1st at Dallas Executive (KRBD). “Dennis Sorber, Lloyd Timmons and Gus Moreno got rid of all the old switches and relays,” he recalled. “Dennis gutted almost all the old wiring and replaced it with very nice custom-built harnesses made on-premises.”

“An all-new split electrical bus system was installed; all circuit breakers were replaced with new; and a split master rocker switch was installed,” he said.

“They replaced the old 1960s toggle switches with very reliable factory rocker switches and dual avionics switches.” These electronics components give Grove excellent peace of mind.

 

Avionics
Grove started planning his instrument panel project several months before work began. “I used Panel Planner software from One Mile Up. It lets you select every radio, instrument, warning light, switch and knob,” he explained.

“The software allows you to rearrange your panel to your heart’s content—in full color and in full detail.

It even gives you a cost breakdown before any money is spent at your avionics shop,” Grove said.
“My actual panel was so close to the pictures I’d printed from the software, it was amazing.”

N8771W received a completely new upper and lower instrument panel. A new extra-strength metal panel was custom fitted, and all holes, circuit breakers, switch locations and flight instrument locations and controls were carefully placed to allow easy access and viewing.

“The completed panels were then painted to match my interior and sent to a silk-screening company to have all the labels, checklist and limitations imprinted,” he said.

“Next, Dennis Sorber and his team reinstalled my Aspen 2000 Evolution package,” he explained. “They had installed it a year earlier, complete with Synthetic Vision and Terrain Warning on both displays and XM weather.”

“In the center stack they installed a Garmin 340 intercom, and Garmin GNS 530 and GNS 430 WAAS. Just to the right of that, they reinstalled my Garmin 560, which also has a Garmin GDL 39 ADS-B receiver for additional stand-alone weather and traffic alerting,” he said.

“In the far right of the panel, they reinstalled my Century 21 autopilot and added an Aspen EA-100 autopilot interface to control it with digital precision. Just below the autopilot, they installed my Garmin 327 transponder.”

“I didn’t put in a big fancy analyzer,” Grove explained, “but the new G1 engine analyzer is a good color display instrument.

“It flattens the temperature bars, which makes it easy for leaning, and gives you numerical values for your EGT and CHT, as well as colored bars,” he said. “I usually see temps at about 370 to 380.”

“Avionics 1st is very easy to work with and provided a very nice finished panel. With such a large project, there were a few minor problems at completion time, but all items were resolved without hassle,” he said. “It’s a good shop; I will definitely use them again in the future.”

 

Other changes
The previous owner upgraded to a later model alternator for its better-quality electricity and higher capacity.

Grove upgraded to a later generation lightweight Sky-Tec starter and Sky-Tec starter relay. “The people at Sky-Tec in Granbury [Texas] are very friendly, and a treat to deal with,” he told me. “A great Texas company, full of Texas hospitality.”

Other aftermarket improvements include Bogert Aviation battery cables. “I’m a firm believer in Bogert cables. I’ve put Bogert on every plane I’ve ever had,” he commented.

He elected to keep the vacuum pump on the aircraft, just to have a truly free-standing backup system.

 

… and a Lindy Award winner, too!
With 46 years of flying and many more to come, Grove has made several trips to EAA AirVenture and other aviation events. With his Cherokee in such fine shape—and some pushing by friends JJ, Danna, Steve and Dan—Grove decided to admit the aircraft for judging in the Lindy Awards just two summers ago.

“Steve and I loaded up the 235 and headed for Oshkosh,” he said. “To our surprise, N8771W received the award for ‘Outstanding in Type’ in the Contemporary (1956-1970) class for 2014.

“The paint job is what probably won me the award at Oshkosh!” he joked. (That, and all the help from his friends!)

“It was a real honor to be chosen from so many airplanes for an award at such a great worldwide event,” Grove said.

“But just as rewarding was the smile on Steve’s face when we walked up to the airplane and saw the announcement hanging from the prop.

“We were like two proud parents—didn’t stop smiling for weeks!”

 

Heather Skumatz is managing editor for Piper Flyer. Send questions or comments to .

RESOURCES >>>>>

Airwolf Filter, LLC
airwolf.com

A-One Aircraft Paint
a-1aircraftpaint.com

Aspen Avionics
aspenavionics.com

Avionics 1st
avionics1st.com

Bogert Aviation
– PFA supporter
bogertaviation.com

Electronics International
– PFA supporter
buy-ei.com

Garmin
– PFA supporter
garmin.com/en-US/explore/intheair

Insight Instrument Corp.
– PFA supporter
insightavionics.com

One Mile Up, Inc.
panelplanner.com

San Antonio Propeller Service
sanantoniopropeller.com

Sirius XM/XM WX Weather
– PFA supporter
xmwxweather.com/aviation

Sky-Tec Partners Ltd.
skytecair.com

Utah Back Country Pilots
utahbackcountrypilots.org


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